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Features

  1. Using Alnovi, a product can be built as one piece, which reduces the number of parts and welds.
  2. Only a one-sided die is required, reducing the die cost.
  3. The material can be formed into a complex shape or flexible design, thanks to its excellent shape retention (no springback).

Features of Alnovi

Exhibits high strength with tensile strength of 285 N/mm2 and proof stress of 140 N/mm2 (comparable to A5083-O), excellent corrosion resistance of the Al-Mg alloy base, and outstanding weldability.

Comparison between press forming and blow forming

Item Press forming Blow forming
Forming temperature Normal temperature Approx. 500°C (heating die + material)
Forming time (strain rate (/s)) Several seconds (1 to 10) Several to tens of minutes (0.01 to 0.001)
Changes in sheet thickness Little change Large decrease in thickness
Productivity Suitable for mass production Suitable for small-lot production
Little springback
Formability test

Flow of blow forming

Flow of blow forming

Lineup

Alnovi-1 This is a superplastic alloy that leverages the advantages of JIS A 5083P, a class of alloys for medium-strength structures widely used in automobiles, trains, ships, and many other structures. The material has the following features.
  • High superplasticity

  • High strength without heat treatment

  • Excellent corrosion resistance

  • Outstanding weldability

  • Excellent with surface treatment and can be anodized.

Alnovi-U A new-specification superplastic alloy developed to enable low-temperature, high-speed blow forming and build high-strength products.
Alnovi-S A cost-effective superplastic alloy based on Alnovi-U

Mechanical properties

Model Tensile strength
(N/mm2
Proof stress
(N/mm2
Elongation
(%)
Alnovi-1 275 to 350 125 to 200 16 to
Alnovi-U 295 to 370 135 to 210 16 to
Alnovi-S 295 to 150 to 16 to